Digital Design
Designs optimized for flexographic reproduction
Advanced Digital Design for Flexographic Printing
At Unidots, we provide digital design services specifically optimized for flexographic reproduction. Our services include structural packaging design with dielines and 3D mockups, distortion compensation to account for plate cylinder curvature during printing, and step-and-repeat layout to maximize material efficiency.
We rely on Pantone spot color specification to ensure precise color matching, along with white base layer design for printing on transparent and metallic substrates. We use the latest specialized software such as Adobe Illustrator and Esko ArtPro+ to ensure file compatibility across all prepress and printing stages.
Digital Design Process Stages
Design Analysis
Receiving the original design files and conducting a complete analysis to determine technical requirements, compatibility with flexographic printing standards, and areas for improvement.
Color Adjustment & Optimization
Converting colors to the appropriate printing color system and specifying Pantone spot colors, while refining fine details and adjusting trapping to ensure optimal print results.
Distortion Compensation
Calculating and applying distortion compensation ratios based on the print cylinder diameter and substrate type to ensure accurate final dimensions.
Step-and-Repeat Layout
Preparing the step-and-repeat layout across the full plate area to maximize material efficiency and ensure compatibility with press specifications.
Review & Approval
Sending a digital proof to the client for review and approval, with any required modifications made before final sign-off and file release for production.
Digital Design Service Benefits
Digital Design Technical Specs
| Software | Adobe Illustrator, Esko ArtPro+ |
|---|---|
| File Resolution | 300+ DPI |
| File Formats | AI, PDF, TIFF |
| Spot Colors | Pantone |
| Structural Design | Dielines, 3D Mockups |
